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Advanced Modular Cleanrooms for Healthcare and Medical Devices

Healthcare today demands a seamless connection between the clinical environments where patients receive care and the high-tech devices and compounds used within them. CleanSpace design builds controlled environments across both sides of that equation, from hospital surgical suites and sterile compounding pharmacies tomedical device manufacturing lines and diagnostics labs. Where patient safety and product integrity are non-negotiable, your facility has to perform without exception.

Healthcare

At CleanSpace, we specialize in medical device cleanroom manufacturing designed to meet the highest standards of safety, quality, and regulatory compliance. Our controlled environments minimize particulate contamination, microbial presence, and environmental variability, ensuring consistent product integrity for even the most sensitive devices. From ISO-classified cleanrooms to validated processes and rigorous monitoring, we support the full production lifecycle with precision and reliability. By integrating advanced engineering with disciplined operating procedures, CleanSpace helps manufacturers bring compliant, high-performance products to market with confidence.

Our turnkey approach combines design, engineering, manufacturing, and validation under one roof, streamlining timelines while maintaining strict adherence to FDA, ISO 13485, and GMP requirements. We tailor each cleanroom solution to the specific needs of medical device production, whether assembly, packaging, or specialized processes while delivering scalable systems that evolve with your business. With CleanSpace, clients gain a trusted partner focused on operational efficiency, risk reduction, and long-term performance in critical manufacturing environments.

Our certifications

Good Manufacturing Practice
Isnetworld Member Contractor
ISO
UL
FM approved
ASTM International

Precision Manufacturing Suites for Medical Devices

Medical device and diagnostics manufacturing requires the same level of environmental discipline as clinical care, applied to production scale. Temperature and humidity fluctuations compromise reagent kits. Particles contaminate diagnostic sensors. Static discharge damages sensitive assemblies. CleanSpace builds manufacturing environments where those variables are removed from the equation so your production line delivers consistent, certifiable output.

Sterile Processing Facilities

Engineers ISO-classified cleanrooms to ensure compliant, contamination-free sterilization of medical devices that meets strict regulatory and patient safety standards.

Compouding Pharmacies

503A, 503B, USP 797 and USP 800 compliant clean spaces forsterile and hazardous drug preparation

Patient Isolation Rooms

Negativeor positive pressure configurations for immunocompromised patients andinfectious disease containment

Procedure Suites

Purpose-designedspaces where contamination control and equipment performance intersect

Imaging and Procedure Suites

Purpose-designed spaces where contamination control and equipment performance intersect

Hospital Expansion and Renovation

Modular construction that minimizes disruption to active patient care areas during build-out

503A, 503B, USP 797 and UPS Compounding Pharmacies

Sterile compounding pharmacies, including 503A and 503B facilities, operate under the most stringent regulatory requirements in healthcare. USP <797> governs sterile compounding environments, while USP <800> establishes requirements for handling hazardous drugs, where precision and contamination control are critical to patient safety.

CleanSpace delivers purpose-built cleanrooms with validated airflow, robust contamination control, and complete documentation ensuring inspection readiness from day one. Our design-build solutions are tailored to both 503A and 503B facilities covering hazardous drug containment, peptides, hormones, and GLP-1 to aseptic processing, providing scalable, compliant systems for safe, efficient, and audit-ready sterile compounding operations.

  • USP 797 | Sterile Compounding Environments
  • USP 800 | Hazardous Drug Handling Facilities
  • FDA 21 CFR | Manufacturing and Diagnostics Compliance
  • HEPA and ULPA Filtration Standards
  • Modular Cleanroom Systems
  • Full Documentation for Facility Validation and Audit

Precision Manufacturing Suites for Healthcare Systems

CleanSpace specializes in delivering cleanroom and critical environment solutions within active, occupied hospitals, where ICRA protocols, infection prevention, and patient safety are non-negotiable. Our teams execute every phase with strict containment measures, clean build practices, and disciplined site controls including barrier management, dust containment, negative air, and safe material movement, minimizing disruption across sensitive care environments. From renovations in adjacent patient areas to upgrades within critical hospital spaces, CleanSpace helps clients maintain compliance, protect occupants, and keep projects moving safely and efficiently in complex operational settings.

ICRA

Infection Control Risk Assessment for Healthcare Construction

Clean Build

ControlledConstruction Practices in Sensitive Environments

Patient Safety

Protectionof Patients, Staff, and Clinical Operations

Tag In and Tag Out

Controlled environments for product shelf-life studies, environmental stress testing, and QC validation

Dust and Debris Containment

Reduced Risk During Active Contaminant Migration

Negative Air and Pressure Control

Prevention of Airborne Contaminant Migration

Why CleanSpace?

Category CleanSpace Advantage (vs. Competitors)
Materials & Construction CleanSpace uses uPVC aluminum panels with aluminum honeycomb core that are antimicrobial, impact and corrosion-resistant, unlike powder-coated steel with mineral wool cores that can corrode, rust and delaminate. The CleanSpace system is FM, UL and ASTM approved and listed. Competitors do not have these certifications.
Manufacturing & Supply Chain 100% U.S.-made materials ensure consistent quality and short lead times avoiding the competitors with long lead times and risks of foreign-sourced systems. Our entire system is produced in Atlanta, GA, whereas others have their system parts dependent on Leon, France or Canada.
Technical Expertise #1 design-builder for cell & gene therapy, compounding facilities, biologicals and pharmaceutical facilities with in-house technical expertise, unlike competitors who rely on outsourced specialists.
Turnkey Delivery Full-service, turnkey partner managing every step from concept to commercialization versus competitors who depend on multiple subcontractors. Our goal is zero-change orders.
In-House Labor Dedicated W-2 workforce ensures quality and accountability, compared to third-party labor typical in the industry. Competitors hire CleanSpace to install for them due to our expertise. CleanSpace has the most onsite construction and installation experience unlike other competitors.
Compliance & Quality CleanSpace’s technical team has authored cleanroom design and operational guidelines for ISPE and the FDA, ensuring the highest standards of quality control and assurance. The CleanSpace system has not one issuance of product issues, unlike competitors that experience rusting, delamination, and corrosion failures over time.
National Presence 7 offices nationwide (2 in Texas) and 573 employees unlike other regional firms with limited capacity who subcontract their teams with inconsistent results.
Long-Term Value Durable, zero-maintenance systems with proven lifecycle performance outperforming higher-maintenance alternatives.

We have a very demanding project in support of the Project Warp Speed program. We selected CleanSpace because we know they will develop a program to get our project done very rapidly.

Robert Griffith
, 
Endo Pharmaceuticals
Chantilly, VA

Modular Pharmacy Cleanroom

Square Footage

4,000

Special details

CleanSpace delivered a box-style cleanroom build using modular panels and cleanroom accessories produced by CleanSpace Manufacturing. The scope also included a custom trellis system to support utilities and infrastructure above the cleanroom. Installation required careful coordination of the modular components, specialty systems, and construction sequence to meet the facility’s operational requirements.

Project Hightlights

  • CleanSpaceManufacturing supplied the modular panels and cleanroom accessories.
  • Acustom trellis system provided support for cleanroom utilities andinfrastructure.
  • CleanSpacesupplied and installed door interlocks and automatic door operators in-house,among its first projects to do so.

*Image on this page is stock dueto client confidentiality and NDA requirements

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Thousand Oaks, CA

Clinical Cell Therapy Manufacturing Facility

Square Footage

4,500

Special details

4,500-SF clinical manufacturing facility supports advanced cell therapy production. CleanSpace provided the modular cleanroom system, designed for strict biopharma standards. Key spaces include Process Suites, Change Rooms, Airlocks, and an Inspection Room—engineered for efficiency and compliance. A floor-to-ceiling glass wall system enhances visibility while maintaining a sterile environment.

Project Hightlights

  • Existingcommercial building converted into GMP manufacturing space
  • Designedfor future commercial manufacturing operations
  • Customcrash rail protection system throughout
  • Proprietarytube pass-through solution

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Boston, MA

cGMP Tissues Processing Cleanroom

Square Footage

2,500

Special details

CleanSpace designed and builtapproximately 2,500 SF of cleanroom space for a tissue processing operation inBoston. The project included Grade B, C, and D environments, with the roomfinishes and mechanical systems coordinated to support the facility’s contaminationcontrol and operating requirements.

Modular uPVC wall and ceilingsystems provided smooth, cleanable surfaces throughout the cleanroom.CleanSpace also installed seamless epoxy flooring and a dedicated HVAC systemdesigned to maintain the temperature and humidity conditions required for tissueprocessing.

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Project Hightlights

  • Design-builddelivery of approximately 2,500 SF of tissue processing cleanroom space
  • GradeB, C, and D cleanroom environments
  • ModularuPVC wall and ceiling systems with cleanable surfaces
  • DedicatedHVAC system for temperature and humidity control
  • Seamlessepoxy flooring throughout the cleanroom

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CONFIDENTIAL

Photonics Facility

Square Footage

10,000

Special details

CleanSpace delivered a 10,000 SF turnkey cleanroom and mechanical infrastructure solution supporting the manufacture of semiconductor laser diodes, laser modules, precision optical coatings, and advanced photonics components. The facility incorporates ISO 5 through ISO 7 classified environments designed to provide the stringent temperature, humidity, and particulate control required for sensitive photonics manufacturing processes.

CleanSpace provided integrated design-build delivery encompassing design coordination, mechanical and architectural systems, installation, and commissioning. The scope included chilled water systems, custom-configured air handling units, and modular wall and ceiling systems engineered to provide reliable environmental performance and flexibility for future facility needs.

Project Hightlights

  • Chilled water system engineered for precise process temperature control
  • Custom-configured AHUs supporting humidity and particulate control
  • Modular cleanroom wall and ceiling systems
  • Integrated mechanical and architectural infrastructure
  • Environmental controls supporting sensitive photonics manufacturing
  • Modular configuration providing flexibility for future expansion and maintenance

*Image on this page is stock dueto client confidentiality and NDA requirements

Dallas, TX

Life Sciences Cleanroom Showroom

Square Footage

5,000

Special details

CleanSpace designed and delivered a 5,000 SF modular cleanroom showroom within the Pegasus Park life sciences and innovation campus in Dallas, Texas. The fully operational spec-built facility provides life sciences, biotechnology, and healthcare companies with hands-on access to modular controlled environment technologies and demonstrates how cleanroom environments can be configured for a range of manufacturing requirements.

The facility incorporates ISO 5 through ISO 8 environments, including Grade B and C spaces, with configurable modular systems designed to demonstrate flexibility and scalability. CleanSpace provided integrated design, engineering, manufacturing, and construction to bring the demonstration environment from concept through operation.

Project Hightlights

  • Fully operational spec-built demonstration facility
  • ISO 5 through ISO 8 controlled environments
  • Grade B and C cleanroom configurations
  • Configurable modular systems demonstrating adaptability and scalability
  • Hands-on environment for evaluating cleanroom technologies
  • U.S.-designed, engineered, manufactured, and assembled cleanroom systems
Pittston, PA

Veterinary Pharmaceutical Manufacturing Facility

Square Footage

16,350

Special details

This 16,350 SF compounding pharmacy was developed to support the production of specialized pet medications for a Confidential Client. The facility includes compounding suites, laboratory support spaces, office areas, a warehouse, and a dedicated mechanical equipment platform. The project required a highly coordinated approach to integrate cleanroom systems within an existing building footprint.

Project Hightlights

  • Modular cleanroom solution tailored to an existing building with structural limitations
  • ISO 8 environments designed for pharmaceutical compounding operations
  • Walkable ceiling supported by the Apex Trellis System for enhanced access and maintenance
Toronto, Ontario, Canada

Pharmaceutical Manufacturing Facility

Square Footage

30,000

Special details

This project expands an existing pharmaceutical manufacturing facility in Toronto, Ontario, to increase production capacity and introduce new sterile and nonsterile processing capabilities. The scope includes a two-story addition with sterile manufacturing suites, supporting infrastructure, and expansion of the existing Purified Water System.

The addition integrates with an active, space-constrained facility. Major HVAC, mechanical, electrical, and utility infrastructure is located on the second floor to maximize production space, with planning focused on system coordination, installation sequencing, and continuity of existing operations.

Project Hightlights

  • Sterile manufacturing environments: New manufacturing suites with coordinated cleanroom systems and supporting process infrastructure.
  • Two-story addition: Second-floor infrastructure preserves production space and supports equipment and utility requirements.
  • Critical utility expansion: Expansion of the existing Purified Water System and integration of new process utilities.
  • Active facility integration: Coordination of new and existing building systems within a constrained operating environment.
  • Complex installation interfaces: Alignment of cleanroom assemblies, mechanical and electrical systems, equipment support, and penetrations.
  • Future capacity planning: Infrastructure designed to accommodate evolving production needs and future growth.
Houston, TX

cGMP Biopharmaceutical Manufacturing Facility

Square Footage

22,000

Special details

CleanSpace delivered a 22,000 SF turnkey design-build cGMP biopharmaceutical manufacturing facility in Houston, Texas, supporting gene therapy production. The facility includes 10,000 SF of cleanroom space, 10,000 SF of laboratory space, and 2,000 SF of office space, with Grade A, B, and C controlled environments supporting concurrent processing of multiple gene therapies.

After transitioning the project from a design-bid-build model to an integrated design-build strategy, CleanSpace streamlined design and execution through value engineering, MEP optimization, and coordinated project delivery. The project achieved a 25% cost reduction and Certificate of Occupancy in 11 months, compared with the original 16-month schedule.

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Project Hightlights

  • Designed for concurrent processing of multiple gene therapies
  • Regulatory objectives addressing FDA, EMA, Japan, and MHRA requirements
  • Full in-house manufacturing capability including process and analytical development labs and quality control labs
  • Flexible manufacturing configuration supporting evolving production needs
  • Planned expansion capability into adjacent space
  • Execution maintained within an active, mission-critical environment
College Station, TX

Biopharmaceutical Manufacturing Campus

Square Footage

CONFIDENTIAL

Special details

CleanSpace provided design-assist and preconstruction services for a major CDMO manufacturing campus in College Station, Texas, supporting cell culture, microbial fermentation, and gene therapy production. CleanSpace worked collaboratively through the transition from design into construction, helping align controlled environment solutions with the requirements of a large-scale cGMP manufacturing program.

The approach incorporated the client’s global facility standards, with an emphasis on standardization, innovation, and modularization to support consistency across its worldwide manufacturing network.

Project Hightlights

  • Design-assist and preconstruction services
  • Large-scale cGMP biopharmaceutical manufacturing campus
  • Cell culture, microbial fermentation, and gene therapy applications
  • Design coordination through transition into construction
  • Alignment with established global facility standards
  • Focus on repeatable, standardized controlled environment solutions
  • Modularization incorporated into project planning and design
Morrisville, NC

Gene Therapy Manufacturing Facility

Square Footage

22,000

Special details

CleanSpace delivered a 22,000 SF controlled environment scope within a new 200,000 SF, two-story cGMP gene therapy manufacturing facility in Morrisville, North Carolina. The facility supports viral vector manufacturing, including processing suites for adherent and suspended AAV production, common solution preparation, plasmid manufacturing, weigh/dispense, and fill/finish operations.

CleanSpace’s scope included modular cleanroom architecture with walkable ceilings, HEPA filtration, LED lighting, and associated cleanroom systems across ISO 6, ISO 7, and ISO 8 environments, including several BSL-2 areas. Full BIM/VDC coordination and lean methodologies supported integration of the controlled environments within the larger manufacturing facility.

Project Hightlights

  • Processing suites supporting adherent and suspended AAV manufacturing
  • Plasmid manufacturing and common solution preparation areas
  • Weigh/dispense and fill/finish environments
  • Several BSL-2 areas supporting specialized operations
  • Full BIM/VDC coordination across the project scope
  • Lean methodologies incorporated into project execution
Emeryville, CA

cGMP Clinical Manufacturing Suite

Square Footage

1,000

Special details

CleanSpace developed a 1,000 SF cGMP clinical manufacturing suite within an existing facility in Emeryville, California, supporting early-stage manufacturing of novel therapeutic technologies. The facility was designed to accommodate nuclease-based processes, mRNA-LNP, AAV, and cell therapy, providing a flexible controlled environment for multiple emerging modalities.

The modular cleanroom incorporates three gene therapy suites with shared filling capabilities, along with airlocks, preparation areas, locker rooms, cold storage, and dedicated QC laboratory functions. CleanSpace’s scope included aluminum honeycomb-core wall systems, grid ceilings, plenum systems, integrated windows, doors, coving, and associated cleanroom components.

Project Hightlights

  • Three gene therapy suites with two shared filling units
  • Manufacturing support areas including airlocks, prep space, locker rooms, and cold storage
  • Dedicated QC areas supporting bioassay, PCR, vector, and microbiology
  • Modular aluminum honeycomb-core wall system
  • Integrated ceiling, plenum, door, window, coving, and trim systems
  • Multiple therapeutic modalities accommodated within a compact clinical manufacturing footprint
Pennington, NJ

Cell & Gene Therapy Manufacturing Facility

Square Footage

13,000

Special details

CleanSpace delivered a 10,000 SF cleanroom box within a 13,000 SF renovation in Pennington, New Jersey, converting existing space to support cell and gene therapy manufacturing. The project required the new controlled environment to fit within the building’s existing structure while accommodating the equipment, utilities, and movement of people and materials needed for manufacturing operations.

Most of the cleanroom was constructed with 9-foot ceilings, while one area reaches 12 feet to meet specific operational needs. CleanSpace also provided a custom crash rail protection system and a tube pass-through, integrating these features into the cleanroom layout. Careful coordination of the cleanroom components, building conditions, and installation sequence helped bring the new space together within the facility’s available footprint.

The completed cleanroom gives the client a controlled manufacturing environment designed for its current operations and planned future commercial production.

Project Hightlights

  • 10,000 SF cleanroom box within a 13,000 SF renovation
  • Conversion of existing space for GMP manufacturing
  • 9-foot ceilings with a 12-foot-high area for operational needs
  • Custom crash rail protection and tube pass-through
  • Cleanroom installation coordinated with existing building conditions
Hopewell, NJ

Biomanufacturing Facility

Square Footage

5,000

Special details

CleanSpace supported the delivery of a new biomanufacturing facility in Hopewell, New Jersey, providing cleanroom environments for the client’s first U.S. manufacturing site. The project brought controlled environment requirements together with the facility’s production equipment and building systems to support biologics manufacturing.

Project Hightlights

  • Cleanroom environments designed for advanced biologics production
  • Coordination with manufacturing equipment and supporting building systems
  • Facility designed to accommodate both fed-batch production and a modular continuous manufacturing platform

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Charlotte, NC

ISO 7 Industrial Cleanroom

Square Footage

5,700

Special details

CleanSpace delivered a 5,700 SF ISO 7 cleanroom in Charlotte, NC. The turnkey scope included cleanroom construction and coordination of the mechanical, electrical, and plumbing (MEP) systems from design through installation. The team integrated prefabricated components with work performed on site, managing installation sequencing and system interfaces to meet the project’s schedule, quality, and performance requirements. Systems were tested and commissioned to support operational readiness and client handoff.

Project Hightlights

  • Delivered a 5,700 SF ISO 7 cleanroom through a turnkey scope.
  • Coordinated MEP systems from design through installation.
  • Integrated prefabricated components with on-site construction and MEP work.
  • Tested and commissioned systems to support operational readiness.

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Norwood, MA

PCT Filling Operation

Square Footage

17,000

Special details

CleanSpace provided the architectural envelope for the cleanroom spaces supporting Moderna’s Personal Cancer Therapy sterile filling operation.​

The scope of work included CleanSpace’s modular ½” uPVC wall systems and non-walkable ceilings, CleanSpace PVC doors, fire-rated doors, automatic door operators, interlocks, and wall protection throughout the facility.

Project Hightlights

  • Architectural cleanroom envelope supporting sterile filling operations for Personal Cancer Therapy.
  • Modular ½” uPVC wall systems and non-walkable ceilings designed for controlled manufacturing environments.
  • Integrated door and safety systems including PVC and fire-rated doors, automatic operators, interlocks, and wall protection
Hatboro, PA

Process Systems

Square Footage

2,000

Special details

Medical tubing cleanroom suite.

Project Hightlights

  • ISO 7 Single-Use Product Assembly Room.
  • Gowning rooms, doors, interlocks.
  • Innovative Control Systems.
Emeryville, CA

Gene Therapy Pilot Plant

Square Footage

Not specified

Special details

New cGMP flexible clinical process suite for early clinical manufacturing.

Project Hightlights

  • Supports nuclease(s), mRNA-LNP, AAV, and Cell Therapy.
  • Three core gene therapy suites + two shared drug product filling operations.
  • Quality Control laboratories for bioassay, PCR, vector, and Microbiology.
Houston, TX

cGMP Manufacturing Facility

Square Footage

23,000

Special details

CleanSpace successfully delivered a 22,000 SF state-of-the-art facility, featuring 2,000 SF of office space, 10,000 SF of lab space, and 10,000 SF of cleanroom space. The project was originally managed by a large construction management (CM) firm before CleanSpace took over, implementing a more efficient design-build approach.

Project Hightlights

  • Transitioned from a design-bid-build model to a design-build strategy, aligning user quality requirements with budget constraints.
  • Achieved 25% cost reduction through value engineering, eliminating MEP system redundancies.
  • Delivered Certificate of Occupancy (CO) in just 11 months, outperforming the original CM firm's 16-month schedule.
  • The project included all design aspects, ensuring a seamless turnkey solution fully owned by CleanSpace.
College Station, TX; Bellingham, UK

Major CDMO Client

Square Footage

25,000

Special details

A global CDMO in pharmaceutical manufacturing providing process development and cGMP production in cell culture, microbial fermentation, and gene therapies.

Project Hightlights

Texas site will become the largest single-use CDMO campus in North America.